MS&E Materials selection A+B
24 flashcards · Physics · by Kristóf Nagy
Mode of Loading
Different ways a component experiences external forces, such as tension, compression, shear, bending, and torsion. Each mode requires consideration of specific geometric parameters and material properties in order to derive the corresponding PI.
Torsional Constant (J)
Describes the relationship between torque and resulting angle change experienced by a shaft, providing insight into its resistance towards torsional deformations. Circular cross-sections have the highest torsional constant among common shapes.
Shape Factor (φ)
Dimensionless quantity expressing the improvement achieved in structural efficiency after optimally redistributing material without changing overall area. Higher values indicate superior performance gains.
Radius of Gyration (k)
Characterizes a shape's compactness by measuring the distance between the NA and furthest point on the cross-section. Smaller k values imply higher stiffness for same cross-sectional areas.
Neutral Axis (NA)
An imaginary line within a cross-section experiencing zero bending stress while subjected to transverse loading. Its position depends on the cross-sectional shape and orientation relative to principal axes of inertia.
Principal Axes of Inertia
Two mutually perpendicular axes passing through the centroid of a cross-section where maximum and minimum second moments of area occur. These provide insights regarding the distribution of material around the neutral axis.
Materials selection
The process of choosing an appropriate material for a particular design application
Performance index
A measure of how well a material meets the functional requirements of a design
Functional requirements
The necessary characteristics that a material must possess in order to perform its intended function in a design
Free variables
Variables that can be changed during the materials selection process in order to optimize the performance index
Structured database
A type of database that stores data in a predefined format, allowing for efficient querying and comparison of materials
Unstructured database
A type of database that stores data in a less formal manner, often consisting of text documents or other unstructured data formats
Constraint-based selection
A method of materials selection that involves selecting materials that meet certain specified constraints
Section Modulus (Z)
Measures the capacity of a beam to counteract bending stresses based on its cross-sectional shape. High Z values correspond to increased bending stiffness.
Polar Moment of Inertia (J)
Represents a beam's ability to resist torsional deformation induced by twisting moments. Greater polar moments lead to better torsional rigidity.
Objective-based selection
A method of materials selection that involves selecting materials that optimize a specific objective or performance metric
Second Moment of Area (I)
A geometric measurement quantifying the resistance offered by a beam against bending stresses. Higher moments result in greater stiffness and lower deflection under load.
Design analysis
The process of analyzing a design problem in order to determine the required functional requirements and identify potential materials candidates
Performance Index (PI)
A measure used to compare different combinations of functional requirements, geometric parameters, and material properties in order to make an informed decision during the materials selection process. It can involve minimization or maximization depending on the objective.
Rod Buckling
Understanding how rods fail due to instability caused by compressive loading. Calculation of critical force required for elastic buckling helps ensure safe designs.
Separable Performance Index
When evaluating multiple functional requirements independently, each requirement receives a separate score computed through multiplication of individual scores obtained from function (f), geometrical parameter (g), and material property (m).
Functional Requirements
The specific demands placed upon a component, such as stiffness, strength, fatigue limit, etc., which need to be met during its operation. These requirements help determine the appropriate PI for selecting suitable materials.
Geometric Parameters
The physical characteristics of a component that influence its behavior under applied loads, including cross-sectional area, second moment of area, polar moment of inertia, etc. They play a role in determining the relevant shape factor associated with various modes of loading.
Material Properties
Intrinsic qualities of materials that affect their performance, such as elastic modulus (Young's), yield strength, density, Poisson's ratio, coefficient of thermal expansion, electrical conductivity, etc. They contribute to calculating the PI values alongside functional requirements and geometric parameters.