Rapid Prototyping
8 flashcards · Other · by Liam Kehoe
Selective Laser Sintering (SLS)
Selective laser sintering is a process based on the sintering of nonmetallic or metallic powders selectively into an individual object
Advantages of Rapid Prototyping
Reduce product development time and cost Get products to market sooner Enhance communication between engineering marketing, manufacturing, purchasing Present physical model at critical design reviews Perform functional test before tooling Generate precise production tooling
Problems with Additive Rapid Prototyping
Past accuracy Limited materials Time consuming Water absorption Sensitive to UV light
Inkjet based 3D printing
The inkjet print head deposits an inorganic binder material onto a layer polymer, ceramic or metallic powder
Rapid Prototyping Processes and Materials
Subtractive Removing material from a workpiece that is larger than the final part Additive Building up a part by adding material incrementally Virtual Using advanced computer-based visualization technologies Polymers Are the most commonly used material today, followed by metals and ceramics
Fused Deposition Modeling (FDM)
A gantry robot controlled extruder head moves in two principal directions over a table which can be raised and lowered as needed
Sterelithography (SLA)
This process is based on the principle of curing a liquid photopolymer into a specific shape The term " stereolithography" comes from the fact that the process is similar to lithography in which the image to be printed on a flat surface
Laminated object manufacturing
The desired shapes are burned into the sheet with a laser, and the parts are built layer by layer Lamination implies a laying down of layers that are bonded adhesively to one another